AMPO FOUNDRY offers a wide variety of solutions, supplying both rough cast and fully machined parts. Our machined components offer our customers an important added value, i.e. a reduction in total cost and delivery lead times, in addition to improving quality control. Our goal is to give our customer a complete service of finished products, a superior machining capabitity and better service with our new 12500m2 Machining shop. To achieve this, AMPO has invested strategically in new cutting Edge machining centers and Weld overlay technologies:
1) FLEXIBLE MANUFACTURING SYSTEM (FMS) LATHES: These 2 separate vertical automatically managed lathes are used to manufacture complex parts, where high precision machining is always 100% guaranteed. (1 with “C” axis) Maximum outside diameter of the parts: 2500mm or 98”, with a height of 2000mm or 80”. It is equipped with several machining heads and robotized tool magazine, with a capacity of 520 tools. It also has a Flexible Manufacturing Logistic System with a 10 pallet capacity, 2 centering stations and double carriage transfer. Upon the completion of machining operations, the part can be measured by “Renishaw” prove and tool geometry can be automatically corrected.
2) A 5 AXIS CNC MACHINING CENTRE: This machining center is used to manufacture very complex and high value added parts and high geometric accuracy is achieved. Maximum outside diameter of the parts: 1400mm or 55” with a height of 1200mm. The machine is fully equipped with a tool magazine with 650 tools capacity. The 24 pallet Flexible Manufacturing System offers greater operational autonomy, and possibility to combine different parts machining randomly.
3) WELD OVERLAY CLADDING TECHNOLOGY: Cladding operations can be handled on fixed workpieces with a high level of automation with our welding robot and our two new cladding cells. Different high quality Surface coatings (Stellite, Ultimet, Nickel, Inconel 625, Incoloy 825, Colmoloy, Cupronickel and other hardfacing alloys) and hardenings are applied for special processes and applications in sealing and contact areas to provide anticorrosive qualities ane wear resistance, high temperature resistance, anti-coking, metal dusting resistance, etc.
These investments, along with our current machine park that consists of machining centres, lathes, grinding machines, saws, etc., have put AMPO at the forefront of machining technology enabling us to provide high added value solutions for the most severe applications and industries.
OTHER HIGH ADDED VALUE SERVICES:
After market solutions